Circuit : Andy Collinson
Description:
A multi wire cable tester with a separate LED for each wire.
Will show open circuits, short circuits, reversals, earth
faults, continuity and all with four IC's. Designed
initially for my intercom, but can be used with alarm
wiring, CAT 5 cables and more.
Full circuit can be viewed
with resolution of 1024x768
IC Pinouts of the 4011 and 4017 can also be
viewed here

Circuit Notes:
Please note that for clarity this circuit has been drawn
without showing power supplies to the CMOS 4011 and CMOS
4050 IC's. The positive battery terminal connects to Pin 14
of each IC and negative to Pin 7. The CMOS 4017 uses Pin 16
and Pin 8 respectively. Note also that as the CMOS 4050 is
only a hex buffer, you need 8 gates so two 4050's are
required, the unused inputs are connected to ground (battery
negative terminal).
Circuit Description:
The circuit comprises transmitter and receiver, the cable
under test linking the two. The transmitter is nothing more
than a "LED chaser" the 4011 IC is wired as astable and
clocks a 4017 decade counter divider. The 4017 is arranged
so that on the 9th pulse,the count is reset. Each LED will
light sequentially from LED 1 to LED 8 then back to LED 1
etc. As the 4017 has limited driving capabilities, then each
output is buffered by a 4050. This provides sufficient
current boost for long cables and the transmitter and
receiver LED's. The receiver is simply 8 LED's with a common
wire...read on.
Wiring the CMOS 4017
The pinout for the CMOS 4017B is shown below. Please note
that in the main schematic above, alternate naming of the
pins has been used. The pin equivalence is as follows:-

CP0 (clock pulse zero) is the Clock input, Pin 14 on the
diagram above.
CP1 (clock pulse one) is the clock inhibit or Pin 13 on
the pinout above.
MR (master reset) is the reset pin 15 in the diagram
above.
Q0-9 represent the decoded decimal outputs. Hence Q0 is
Pin 3 on the pinout and Q8 is Pin9.
7 Led's 8
Wires:
Not a mistype. The problem with testing each wire
individually is that if you had 7 individually addressable
LED's, then you would need an eighth return or common wire.
In the case of testing 8 wires you would need a ninth wire.
You could use a domestic earth but its not really practical,
and also if the cable was shorting to earth anyway it would
be no good anyway. The solution had me thinking for a while,
but since this is a logic circuit, there are only two
conditions, logic high or zero. As the 4017 outputs are
either high or low, any output can provide a common return
path for a LED. So LED's 1 - 3 use the 4th output of the
4017, which will be zero, and the 4th LED is wired with
reverse polarity. On the 4th pulse, output 4 is high, output
3 is low and so the LED will light. If the common return
wire is open circuit then LEDs 1-4 will not light. A similar
situation occurs with outputs 5 to 8. The common wire in can
be taken from any output terminal from the 4017, but the
same rule would still apply. The ability to test all wires
quickly outweighs this small disadvantage. If a cable of
just 4 or 6 wires is tested then it must use the wires with
LED's numbered 1 to 4 or 1 to 6, which is why the LED's are
numbered that way.
Testing:
With a good cable and all wires connected then LED 1 will
light at both cable ends, followed in sequence by LED 2 ,3,
4 etc to LED 8, the sequence then repeating. If a 4 wire
cable is used, it must be connected to use the common return
wire as described in the preceeding paragraph. The sequence
would be LED 1,2,3,4 repeating with a delay as the 4 unused
outputs are stepped through.
To check for earth contact faults, the probe labeled "to
earth connection" would be physically connected to a local
earth. A wire that is earthing will dim or extinguish the
LED's at both ends of the cable. An LED not lighting at the
receiver, indicates a broken or open circuit. If two wires
are short circuit, example 3 and 4 then at the receiver the
sequence would be 1, 2, 34, 43, 5, 6, 7, 8. A reversal would
be indicated by an out of pattern sequence of LED's. Here's
an example, the probe is connected to an earth at the
transmitter, the cable is very faulty, wire 1 is OK, 2 is
earthing, 3 and 5 are reversed 4 is OK, 6 is open circuit
and 7 and 8 are short circuit. See below.

Test
Result for Above Faulty Cable:
The transmitter pattern:
The receiver pattern would be:
1 ON
1 ON
2 OFF or
Faint
2 OFF or faint
3 ON
3 (would show LED 5)
4 ON
4 ON
5 ON
5 (would show LED 3)
6 ON
6 OFF
7 ON
7 (would show 7 & 8)
8 ON
8 (would show 7 & 8)
The LED sequence of course is
stepped through, as you know the transmitter "pattern" it is
easy to tell the state of the cable by viewing the receiver
pattern. The earth condition will only show up if the
contact to earth is less than 1000 ohms, a better but more
time consuming method foe earth faults is to use a meter on
the Mega ohms range. |